Gai bottling line for wine

Used GAI 2513 Bottling Lines of 2001, operating with a clockwise rotation direction for wine in glass bottles at 3000 BPH. This second-hand bottling line for sale includes a Gaitec 5008 washer-dryer from 2001, which features an 8-head carousel-type drying system and processes at 4,000 bph. The core of this used Gai bottling line is the GAI 2513 monoblock, also from 2001, designed for 3,000 bph with clockwise rotation. The monoblock integrates a 12-gripper rinser with fixed nozzles, performing 3 treatments on glass bottles. Its 12-valve filler is specifically for glass bottles, utilizing gravity filling. The monoblock also includes a single-head capper for corks, featuring a vacuum system prior to capping. Following the monoblock is a Kosme EXTRA ADHESIVE 504 6T S3 E3 labeler, manufactured in 1999, capable of 4,000 bph. This rotary labeler has 6 plates and 3 self-adhesive labeling stations, applying up to 3 types of labels: front, back, and a back low sticker, and includes a bottle exit ironing feature. A Gai 4264D capsule applicator, also from 1999, operates at 3,000 bph with 4 heads and clockwise rotation, handling spinnable polylaminate caps. The line concludes with a D35NC carton closer from 2006, a semi-automatic unit closing cartons at 2,000 cartons/hour with tape on both the top and bottom. The entire line comes with safety protections and is located in Europe, offered in 'As Is' condition. This particular gai 2513 3000 BPH system is a complete solution, providing all the necessary components for a full bottling operation from washing to carton closing.

When inspecting this GAI bottling line, particularly a 2001 GAI 2513, focus on the mechanical integrity of key components. For the Gaitec 5008 washer-dryer, check the integrity of the carousel drying system for bent or worn arms and ensure the drying fans operate efficiently. On the GAI 2513 monoblock, pay close attention to the 12 rinser grippers; worn grippers won't properly handle bottles, leading to drops. Inspect the fixed nozzles for any blockages or corrosion. For the 12-valve gravity filler, scrutinize the condition of the filler valves themselves for leaks or damage, which impacts fill accuracy. The single-head cork capper’s vacuum system is critical; test its pull and ensure the capper head itself shows no excessive wear that would lead to inconsistent cork insertion or damage. Look for signs of wear on the main drive gears and bearings given the 2001 vintage. The 1999 Kosme EXTRA ADHESIVE 504 6T S3 E3 labeler needs a thorough check of its 6 plates and 3 self-adhesive labeling stations. Verify proper adhesive application, and examine the label roller mechanisms for wear, as consistent label placement across front, back, and low stickers is vital. Confirm the functionality of the bottle exit ironing for wrinkle-free labels. For the Gai 4264D capsule applicator, inspect the 4 heads for wear, as this directly affects the placement and crimping of spinnable polylaminate caps. On a 1999 machine, look for any play in the rotating parts. The D35NC carton closer from 2006, while newer, should have its tape application mechanisms checked for smooth operation and consistent sealing, both top and bottom. Crucially, ask the seller for any spare parts kits, especially for wear items like gaskets, O-rings, springs, and small mechanical components for all four main machines. Verify the 'safety protections' mentioned in the general information; ensure all guarding is present and functional, as a 2001 machine might have older-style interlocks or missing panels. Confirm all electrical panels are sealed and free of corrosion, and that the specified clockwise rotation is correct for your line layout, as converting direction can be costly on older equipment.

Setting up this GAI 2513 line, which runs at 3000 BPH with clockwise rotation, requires careful consideration of ancillary equipment and flow. Upstream, you'll need depalletizing capabilities to feed the Gaitec 5008 washer-dryer at its 4,000 bph capacity, ensuring a steady supply for the monoblock. The speed differential between the washer-dryer and the monoblock means you'll want some buffer accumulation here, likely a small rotary table or a short accumulation conveyor, to absorb fluctuations and prevent starves or jams. Downstream from the GAI 2513 monoblock, the Kosme labeler is rated at 4,000 bph, again suggesting a need for accumulation to manage throughput differences, especially if the labeler is running below its maximum to match the 3,000 BPH of the monoblock. Given the 2000 cartons/hour for the D35NC carton closer, which is about 33 cartons per minute, and assuming 6-packs or 12-packs, you’ll need a robust packing solution (manual or automatic) that can keep up with 3,000 bottles per hour (50 bottles per minute). For conveyor layouts, a straight-line feed often works best with clockwise machines, but you'll want dedicated sections for each machine with appropriate sensors for line control. When considering format changeovers for this line, a buyer should immediately ask the seller about all change parts for glass bottle sizes encountered during its operation. This includes gripper sets and guide rails for the rinser; starwheels, guides, and possibly differing valve return springs for different fill levels on the filler; starwheels and bottle guides for the capper, labeler, and capsule applicator. Without these, any change in bottle diameter or height becomes a much more involved and costly process. Given the fixed nozzle rinser, differing bottle heights will require adjustments to the rinser's height, but bottle diameter changes are less forgiving without specific change parts for the starwheels and guides throughout the line. Throughput balancing is key; while components like the washer-dryer and labeler have higher theoretical speeds, the monoblock at 3000 BPH will be the bottleneck for bottling and must be managed accordingly, with upstream and downstream components adjusted to its pace.