Alfatek bottling line for still wine

Used Alfatek TBS 12/4/12/1 LP Bottling Lines of 2007, specifically designed for still wine with a throughput of 2,000 bph. This Alfatek monoblock operates in a clockwise direction, integrating a rinser, deox station, low-pressure filler, and corker. The rinser features 12 fixed-nozzle clamps, with automatic carousel height adjustment via display, treating bottles with water and utilizing a recycling tank. Following this is a deox station equipped with 4 valves, engineered to remove oxygen and inject nitrogen into the bottles. The low-pressure filler then handles filling with 12 mechanical valves, requiring manual tank height adjustment. The monoblock concludes with a single-head corker, specifically for straight corks, featuring manual head adjustment and a vacuum system before corking to ensure product integrity. Complementing the monoblock, this line includes a Tardito washer/dryer, Model RL 20, from 2006, which provides air drying via air knives across 1 carousel and 8 heads. For sealing, an Enos capsule applicator, Model 2T, from 2005 is integrated, boasting 2 heads capable of handling both PVC and polylaminate capsules from a plateau-style capsule magazine. This capsule applicator achieves a maximum speed of 3,000 bph with PVC capsules and has manual head adjustment. The line is completed by a Cavagnino & Gatti labeller, model CG80/1/2XPS, manufactured in 2006. This labeller is a clockwise rotary unit, utilizing 4 mechanical cam plates with maltese crosses to manage 2 adhesive stations for front and back labels, plus 1 glue station for neck labels. It features manual head adjustment and a manual glue film adjustment system, and includes safety protections. This comprehensive package represents a robust solution for still wine bottling, making it a key offering for those seeking used Alfatek bottling lines or second-hand bottling lines for sale, particularly the Alfatek TBS 12/4/12/1 LP 2000 BPH model. The entire line is located in Europe and is offered in 'As Is' condition.

When inspecting this particular Alfatek TBS 12/4/12/1 LP from 2007, focus on wear points typical for a machine of this vintage. For the rinser, meticulously check the 12 fixed-nozzle clamps for signs of corrosion or calcium build-up, especially since it uses water treatment and has a recycling tank; the pump for the recycling tank should be scrutinized for leaks or excessive noise. Verify the functionality and accuracy of the automatic carousel height adjustment via display. On the deox station, examine the 4 valves for any signs of leakage that could compromise nitrogen injection or oxygen removal effectiveness. For the low-pressure filler, inspect the 12 mechanical valves for smooth operation and any scoring from bottle contact; also, verify the integrity of the fill level adjustments, even if manual. The single-head corker's cam mechanism and jコのaws for straight corks will be critical wear points—check for excessive play or uneven compression, and confirm that the vacuum system before corking functions correctly, as this is vital for wine quality. Given the 'As Is' condition, thoroughly test the manual head adjustments on both the filler, corker, Enos capsule applicator, and the Cavagnino & Gatti labeller, looking for stiffness or stripped threads. For the Tardito washer/dryer RL 20 from 2006, assess the air knives for any damage or blockages, and listen for unusual bearing noise from the carousel and 8 heads. On the Enos 2T capsule applicator, inspect the plateau-style capsule magazine for smooth feeding and wear on guides, and the 2 heads for consistent application, especially on both PVC and polylaminate samples if possible. The Cavagnino & Gatti CG80/1/2XPS labeller's 4 mechanical cam plates with maltese crosses are prime candidates for wear, so check for backlash. Evaluate both adhesive stations (front and back) and the neck glue station for dried glue residue or worn rollers. The manual glue film adjustment system needs careful examination to ensure precise control. The presence of 'Safety Protections' is a stated value-add, so confirm they are intact, functional, and meet current safety standards, as older models sometimes have degraded or incomplete guarding. Request any spare parts lists, especially for wear parts like rinser nozzles, filler valve seals, corker jaws, and labeller rollers, and check the electrical cabinet for original documentation and any signs of ad-hoc repairs.

For a production line built around this Alfatek TBS 12/4/12/1 LP monoblock running at 2,000 bph, a continuous flow is paramount. Given the clockwise rotation, you'll want to ensure all upstream and downstream equipment can accommodate this orientation. Upstream, consider an unscrambler or depalletizer sized for at least 2,500 bph to provide a buffer for the 2,000 bph monoblock. Accumulation tables should be strategically placed: a small buffer before the rinser to handle any minor upstream delays, and a larger accumulation table (perhaps 2-3 minutes of production) after the corker to absorb variations before the Tardito washer/dryer. This prevents backups at the slower corker or issues with the washer/dryer's 8-head configuration. Conveyor systems should be tailored to glass bottles, likely employing low-friction plastic or stainless steel chain conveyors with side guides to maintain stability. The 2T Enos capsule applicator, with its 3,000 bph PVC capability, provides ample headroom, but ensure its manual head adjustment is easily accessible for different capsule sizes and materials, especially when switching between PVC and polylaminate. For format changeovers, a buyer should immediately inquire about all pucks and starwheels for the rinser, filler, and corker, specifically for any bottle formats previously run on this machine. Also, request change parts for the Cavagnino & Gatti CG80/1/2XPS labeller's bottle plates and label application units (front, back, neck) alongside any associated guide rails. Throughput balancing considerations are critical, especially given the various machine speeds. While the monoblock aims for 2,000 bph, verify the actual sustained output during full production, as individual units like the corker can sometimes be the bottleneck. The Enos capsule applicator's higher PVC speed provides flexibility, but its manual head adjustment could be a changeover time factor. Plan for sufficient space around all units for maintenance and operator access, particularly for reloading the plateau-style capsule magazine and the labeller's manual glue film adjustment.