Kosme bottling line

Used Kosme BOTTLING LINE Bottling Lines of 2013, specifically designed for bottling water in both 5 L and 10 L PET bottles, achieving a production speed of 12,000 BPH when running 5 L bottles. This complete line integrates a PET blowing system, a filling and capping monoblock, and a labeling unit. The line starts with a preform handling system, including a preform hopper, preform elevator, and a preform orienter. The blowing section features a Kosme KSB 2XL PET blower from 2012, equipped with 2 cavities and molds, and an air recovery system to optimize operations. A Tae Evo 081 chiller, also from 2012, supports the blowing process. The filling and capping functions are handled by a Kosme monoblock, a 2013 Filler Capper model operating in a clockwise rotation. This monoblock uses a neck handling system for bottle transport and is fitted with 8 mechanical filling valves that utilize a weight filling system for precise product delivery. For capping, it incorporates 4 heads designed for pre-threaded plastic caps of size F48/49, featuring a pick and place distribution system and a dedicated cap elevator for pre-threaded plastic cap types. The labeling unit is a Kosme Unicol 5/600 sc2 E2 labeler from 2013, also operating in a clockwise rotation. It features 5 plates with electronic cam technology and includes 2 cold-glue stations specifically for applying pre-cut paper labels in Front-Back configurations. The end-of-line packaging is managed by a Termopak shrink wrapper model 650 from 2007, configured for film-only applications with a sealing bar, designed to produce packs of 2 bottles. The entire line is equipped with safety protections. This second-hand bottling line for sale, located in Europe, is offered in "As Is" condition, making it a robust option among used Kosme bottling lines for demanding water bottling operations requiring a kosme bottling line 12000 BPH.

Before committing to this 2013 Kosme BOTTLING LINE, a thorough physical inspection is paramount. Start with the Kosme KSB 2XL blower (2012). Focus on the 2 cavities and molds for signs of excessive wear, pitting, or scoring, which impact bottle quality and preform yield. Check the air recovery system for leaks or compromised seals characteristic of older systems. The Tae Evo 081 chiller (2012) needs its refrigerant levels and compressor health verified as it's critical to consistent blow molding. Move to the 2013 Kosme monoblock: inspect the 8 mechanical filling valves for any pitting, corrosion, or seal degradation, particularly with water filling over a decade. Confirm the weight filling system's calibration records and accuracy. Examine the 4 capper heads for wear on the gripping surfaces and check the condition of the pick and place distribution system for smooth operation. Pay close attention to the plastic cap handling system for the F48/49 caps—damaged guides or worn cap chutes often cause jams. For the Kosme Unicol 5/600 sc2 E2 labeler, examine the 5 electronic cam plates for backlash or excessive play, which can lead to misaligned labels. The two cold-glue stations should be meticulously inspected for dried glue residue, damaged rollers, or malfunctioning pumps, as cold glue can be problematic if not maintained. Verify the integrity of the pre-cut paper label magazines and the registration system for Front-Back labels. The Termopak 650 shrink wrapper from 2007, being the oldest component, warrants extra scrutiny: inspect the sealing bar for even heat distribution and wear, check film tensioning systems, and assess the overall mechanical condition for signs of fatigue or obsolescence that could cause bottlenecks. Critically, verify that all mentioned safety protections are fully functional and compliant with current standards, not just present. Request any available spare parts inventory, especially for the blower molds, filler valve seals, capper chucks, and labeler change parts for both 5 L and 10 L formats. Look for any evidence of unauthorized modifications or poor past repairs, especially in the electrical panels for components from 2012-2013.

When integrating this Kosme bottling line, a plant manager needs to consider the 12,000 BPH speed for 5 L bottles as the benchmark. Before the preform handling system (hopper, elevator, orienter), ensure there's ample storage and consistent supply of preforms to feed the Kosme KSB 2XL blower. Given the blower's 2012 vintage, robust material handling for preforms is crucial. The KOSME monoblock's clockwise rotation and standard neck handling mean the conveyance from the blower to the filler-capper must be smooth, typically with an air conveyor to minimize contact and maximize speed. Given the 8 mechanical filling valves and weight filling system for the 5 L and 10 L bottles, and the 4-head capper for F48/49 pre-threaded plastic caps, a consistent bottle feed is paramount. For the KOSME Unicol 5/600 sc2 E2 labeler with its 5 electronic cam plates and 2 cold-glue stations for Front-Back pre-cut paper labels, careful tension control on the label web and consistent glue application are critical to avoiding jams at 12,000 BPH. Downstream, the Termopak 650 shrink wrapper, configured for film-only packs of 2 bottles with a sealing bar, will require a buffer conveyor between it and the labeler to handle any momentary speed differences or minor stoppages without impacting the upstream output. Throughput balancing means ensuring all elements can genuinely sustain 12,000 BPH, particularly the Termopak wrapper from 2007, which is older than the main line components. For format changeovers between 5 L and 10 L bottles, definitely request all relevant change parts for the preform handling, blower molds (crucial for accurate 10 L blowing), filler neck guides and possibly volumetric cups depending on how the weight filler is configured for different volumes, capper chucks for cap size consistency, and labeler format parts for the label application specific to the bottle geometry. Also, confirm the shrink wrapper can handle both bottle sizes in a 2-pack configuration.