Simonazzi isobaric filling monoblock 40.40.10

Used Simonazzi Bluestar 2000 Filling Monoblocks of 2003, built for efficiency with a capacity of 6,600 BPH when handling 0.5-liter PET containers. This Simonazzi Bluestar 2000 operates in a clockwise direction, integrating 40 rinser clamps, 40 volumetric filling valves, and a 10-head capper. The rinser uses a single treatment fixed nozzle configuration. Its filling section employs mechanical valves, ensuring precise volumetric filling for every bottle. The capping station is specifically designed for plastic pre-threaded caps, accommodating dimensions of Ø 30 mm and a height of 16 mm. A key feature of the capper is its pick & place distribution system, which precisely positions caps onto bottles. The machine is also equipped with safety guards ('Protezioni antinfortunistiche'), reflecting its design considerations from 2003. This robust used Simonazzi filling monoblock, referred to as a second-hand filling monoblock for sale, is currently located in Europe and is offered in 'As Is' condition, making it a practical option for operations seeking a high-throughput Simonazzi Bluestar 2000 at 6600 BPH.

When inspecting this particular Simonazzi Bluestar 2000 from 2003, especially in its 'As Is' condition, a seasoned engineer would dive deep into specific wear points. For the 40-clamp rinser with fixed nozzles, pay close attention to the integrity of the spray nozzles themselves, checking for calcification or blockages, and inspect the rinser grippers for worn pads or excessive play in their mechanisms which could lead to bottle drops. The 40 volumetric filling valves, being mechanical, require a thorough check of their sealing surfaces for pitting or wear that could affect fill accuracy; also examine the cam followers and return springs for signs of fatigue. On the 10-head capper with its pick & place system, the grippers for handling 30mm plastic pre-threaded caps are critical – look for worn fingers or any damage that would compromise cap placement. Evaluate the condition of all main drive gears and bearings given the machine's 2003 vintage and sustained 6,600 BPH operation; excessive backlash or noise during a dry run indicates significant wear. Verify the functionality and proper calibration of the stated 'Protezioni antinfortunistiche' (safety guards), as these sometimes get bypassed or damaged over time. Ask for any spare parts inventory, focusing on cam followers, valve seals, capper chuck inserts, and star wheel segments. It's also vital to check the condition of the main frame for structural integrity and any signs of past repairs, and to assess the electrical cabinet for corrosion or outdated components that might prove difficult to source in the future.

Integrating this Simonazzi Bluestar 2000 Filling Monoblock, which runs at a steady 6,600 BPH in a clockwise direction, into an existing or new production line requires careful planning to maintain throughput and minimize bottlenecks. Given its clockwise rotation, material flow into the rinser would typically come from the left. Upstream, you'd want efficient depalletizing equipment capable of feeding PET containers at or above 6,600 BPH, followed by an air rinser to remove dust before the monoblock's 40-clamp rinser. Conveyor layouts for PET will need to be designed with gentle turns and accumulation sections to buffer flow, preventing star wheel jams at the monoblock infeed. Directly downstream of the 10-head capper, a cap inspection system is highly recommended to verify proper cap application (30mm diameter, 16mm height pre-threaded plastic caps), followed by a labeling machine. For a 6,600 BPH line, a single-lane conveyor setup leading into the monoblock is common, transitioning to a multi-lane accumulation table immediately after the capper to absorb minor downstream fluctuations and allow for buffer for subsequent packaging steps like case packing or shrink wrapping. When acquiring this unit, ensure to request a full list of change parts for other PET container sizes it might have run, specifically star wheels and guides for the rinser, filler, and capper, as well as any capping chucks optimized for different cap dimensions if your standard isn't 30mm/16mm.