Filling system monoblock

Used FILLING SYSTEM MEC ISO DPS 12/12/1C Filling Monoblocks of 2011 is a robust solution for bottling various beverages, encompassing beer, cider, natural and flavored apple juice, carbonated soft drinks, and still cocktails. This second-hand filling monoblock package is configured with a 12-gripper rinser, which automatically adjusts carousel height and employs fixed nozzles for consistent cleaning with both water and air treatments. The integrated isobaric filler features 12 mechanical valves designed with double pre-evacuation and venting functions, ensuring precise filling for carbonated products. Following the filling process, a single-head crown capper handles 26 mm caps, utilizing a pick-off system for reliable cap feeding. This used filling system filling monoblocks also incorporates a pre-capping water jet, acting as a foaming device to optimize product quality. Operating in a Clockwise rotation direction, the machine achieves a speed of 2,100 BPH when handling 500 ml containers, and a higher output of 3,000 BPH for 330 ml containers. Safety is addressed with comprehensive safety guards and protections. Prospective buyers seeking a 'second-hand filling monoblocks for sale' will find this specific 'FILLING SYSTEM MEC ISO DPS 12/12/1C 3000 BPH' unit located in Europe and available in "As Is" condition, making it a direct opportunity for immediate integration. The machine's handling of glass containers further expands its versatility for various beverage producers.

When inspecting this 2011 FILLING SYSTEM MEC ISO DPS 12/12/1C, focus your attention on the primary wear points typical for a machine of this vintage. For the 12-gripper rinser, thoroughly check the grippers themselves for wear or play, and inspect the integrity of the fixed nozzles for any blockages or damage from use with water and air treatments. Pay close attention to the automatic carousel height adjustment mechanism – verify its smooth operation and look for any signs of seizing or excessive backlash in the gears or lifting screw. On the isobaric filler, the 12 mechanical valves are critical; examine their sealing surfaces for pitting or wear, and test the double pre-evacuation and venting functions for proper operation, as these are vital for carbonated products. The single-head crown capper’s 26 mm chuck should be checked for consistent closing pressure and any signs of wear on the crimping jaws. Confirm the pick-off cap feeding system cycles reliably without jams. The pre-capping water jet (foaming device) should be tested for consistent spray. Verify the listed safety guards and protections are all present, correctly installed, and functional, not just bolted on for show, as these contribute to operator safety and regulatory compliance. Request a list of the most recent spare parts purchased; this indicates what components have been replaced and suggests potential future needs. Lastly, scrutinize areas around bearings, gearboxes, and motors for oil leaks or unusual noises, which often signal impending mechanical failures on older units. A 2011 machine means there's been over a decade of production, so proactive maintenance history will be a strong indicator of its current condition.

Integrating this FILLING SYSTEM MEC ISO DPS 12/12/1C monoblock, running at 3000 BPH for 330ml bottles with its Clockwise rotation, demands careful upstream and downstream planning. Upstream, a bottle unscrambler or depalletizer feeding directly into a single-filing conveyor is essential to supply the rinser consistently. Due to the high speed, consider a short accumulation table just before the rinser to buffer any momentary slowdowns from the depalletizer and prevent starvation. The rinser’s 12 grippers and the filler’s 12 valves are designed for a steady flow, so a smooth, continuous conveyance is key. Downstream, immediately after the single-head crowner, a short incline or decline conveyor can transition bottles to a labeling machine, followed by a packing machine. For throughput balancing, ensure the labeler and packer are rated for at least 3000 BPH, with an additional 10-15% buffer to account for minor stoppages. A medium-sized accumulation table after the capper, and another before the packer, will help decouple these stages and maintain efficiency. When planning, request spare format parts for bottle guides, starwheels for the rinser and filler, and cap chucks or chute components for the capper for any bottle or cap size changes. The Clockwise flow means your infeed will be on the right (looking at the operator side) and outfeed on the left, which dictates the overall plant layout and conveyor routing. Always factor in access for cleaning and maintenance around the monoblock within the line layout.