Filling monoblock 12.4

Used PGF12-4B Filling Monoblocks of 2023, engineered for bottling operations with a capacity of 1,500 bph when handling 0.33 cl bottles. This specific filling monoblock is an isobaric filler, featuring 12 mechanical valves designed to handle various container types, including PET bottles, glass bottles, and cans. The valve functions are configured for single pre-evacuation and degassing, followed by CO₂ injection before the filling process, and include a foaming system. Paired with the filler is a 4-head crown capper, set up for a cap size of 26 mm. The machine operates with a clockwise rotation and is equipped with safety protection features. This second-hand filling monoblock for sale, a 2023 PGF12-4B, is located in Europe and is offered in 'As Is' condition. For operations seeking a robust solution with specific capabilities, this PGF12-4B 1500 BPH unit offers a modern option.

When inspecting this 2023 PGF12-4B, your focus should be on verifying the 'As Is' condition and the specifics mentioned in the description. For an isobaric filler with 12 mechanical valves, physically check each valve for signs of wear on the sealing surfaces – even on a 2023 machine, poor CIP or aggressive product can cause premature wear. Confirm the single pre-evacuation/degassing and CO₂ injection before filling functions are operational by observing a dry cycle; listen for the distinct vacuum and gas injection sounds. Inspect the foaming system components for cleanliness and proper function. The 4-head crown capper for 26 mm caps needs attention: check the cap chute for blockages, the capper jaws for alignment and wear, and ensure the cap sorter is present and functional. Verify the 'safety protection' is still intact and not bypassed; look for interlocks on guarding. Ask for the maintenance logs, even for a 2023 machine, as they reveal operational history. Key spare parts to request include a set of capper jaws, diaphragm kits for the filling valves, and O-rings for the format parts. Since it's a 2023 model, general corrosion or heavy fabrication issues shouldn't be present, but inspect the machine frame and base for any signs of liquid ingress or stress cracks that might indicate mishandling during installation or operation. Ensure the electrical cabinet is clean and that all noted functions are genuinely controlled as described.

Integrating this PGF12-4B into a production line requires upstream and downstream consideration, particularly given its 1,500 BPH rate and clockwise rotation. Upstream, a depalletizer and rinser designed for 0.33 cl PET, glass, or cans should feed directly into the monoblock, ensuring a smooth, continuous supply. Given the 12-valve isobaric filler, the rinser output needs to match or slightly exceed the filler speed to prevent starvation. The clockwise rotation dictates that upstream conveyors enter from the left relative to the operator's position and exit to the right. For format changeovers between different bottle types or cans, request change parts for the starwheels, guides, and possibly the filling valve centring bells. With a 4-head crown capper handling 26 mm caps, ensure the cap feeding system (hopper, elevator, sorter) is dimensioned for a consistent supply. Downstream, a labeler and packer are the natural next steps; however, an accumulation table is essential immediately after the capper to buffer any minor speed fluctuations between the monoblock and the downstream equipment. This machine’s 1,500 BPH isn't excessively high, so a single-lane conveyor setup will typically suffice, but proper sensor placement will be crucial for maintaining product flow and avoiding jams before and after the monoblock.