Borelli filling monoblock

Used Borelli VV 10 MA Filling Monoblocks of 2005 is a compact, integrated system specifically designed for filling and capping operations, boasting a production speed of 1000 bottles per hour (bph). This particular used Borelli filling monoblock is set up for handling olive oil and features a counterclockwise direction of rotation, which is critical for planning its integration into an existing line. The machine incorporates 10 light vacuum filling valves, making it suitable for viscous products like olive oil where precise fill levels and minimal product disturbance are important. Complementing the filling section, it includes a single-head capper designed for applying aluminum screw caps, specifically sized for 31mm caps. The capper utilizes a straightforward drop-feed system for cap distribution, ensuring reliable cap placement at the specified 1000 bph speed. For operational safety, this borelli vv 10 ma 1000 BPH unit is equipped with safety protections, a standard feature that’s always good to see on older equipment. The machine’s configuration with dedicated parts for 31mm aluminum screw caps means it’s ready to run for specific bottle and closure types right out of the gate. For those searching for second-hand filling monoblocks for sale, this Borelli unit provides a functional, albeit specialized, solution. Located in Europe and offered in 'As Is' condition, prospective buyers should factor in inspection costs and potential refurbishment needs, common with machines of this vintage, especially when considering its long-term operational efficiency for olive oil packaging lines.

When inspecting this 2005 Borelli VV 10 MA, certain areas demand keen attention, especially for a machine dedicated to olive oil. First off, thoroughly check the 10 light vacuum filling valves. Look for signs of wear on the valve seals and plungers – dried olive oil residue can indicate previous leaks or poor cleaning, compromising fill accuracy. The vacuum lines themselves should be inspected for cracks or blockages. Given it’s a 2005 model, scrutinize the capper's single head. The capper chuck for 31mm aluminum screw caps is a critical wear item; check its condition, especially any inserts or gripping surfaces, for deformation or worn threads that could lead to inconsistent cap application or damage. The 'drop-feed' cap distribution system is relatively simple, but inspect the cap chute and escapement mechanism for signs of jamming, misalignment, or excessive wear. For any integrated safety protections, verify their functionality. Are the interlocks still engaging? Do the guards show signs of modification or damage that could compromise safety? Ask for a complete set of maintenance manuals and any electrical diagrams, particularly for the control system, which might use older PLCs that are harder to source parts for. Also, inquire about spare parts inventory, focusing on those 31mm cap chucks, valve seals, and any specific O-rings for the filling nozzles. A machine from 2005 means electrical components can be harder to replace, so visually inspect wiring insulation and any exposed connections for brittleness or corrosion. Confirm the overall structural integrity of the frame, looking for cracked welds or undue stress RUST on steel parts. The 'As Is' condition mandates a comprehensive inspection, not just of its operational state but also of its long-term maintainability and potential for future part sourcing difficulties.

Integrating this Borelli VV 10 MA into a production line requires careful planning, especially given its 1000 BPH capacity and counterclockwise rotation. Upstream, you’ll need a bottle unscrambler or depalletizer sized for glass containers that feeds bottles in a counterclockwise orientation. Since it handles olive oil, consider a pre-rinser or air rinser to ensure bottles are clean, matching the counterclockwise flow. The 1000 BPH speed isn't high, so a simple straight-line conveyor with minimal accumulation before the monoblock should suffice, perhaps 2-3 meters of single-file accumulation to buffer any minor upstream hiccups. A simple S-turn or a gentle 90-degree curve can orient bottles correctly for the monoblock's counterclockwise infeed. Downstream of the monoblock, immediately following the capper, a conveyor should transport the filled and capped bottles to a labeler. Given the machine processes 31mm aluminum screw caps, ensure your cap supplier can deliver caps suited for a drop-feed system. For future flexibility, when purchasing, ask the seller for any existing change parts for different bottle sizes or cap diameters. Even if they don’t have them, having the original drawings for the bottle starwheels, infeed screw, and capper chuck for the 31mm caps will be invaluable for manufacturing new ones. For throughput balancing, this 1000 BPH monoblock becomes the pacing item, so all upstream and downstream equipment should be capable of at least this speed, ideally with a small margin to prevent starvation or excessive back pressure. Conveyor layouts should minimize sharp turns to prevent glass bottle breakage and ensure stable transport.