Borelli tappatore

Used Borelli ALEXA V15 Cappers of 2010. The Borelli ALEXA V15 is a single-head Stelvin capper, meaning it's specifically designed for applying Stelvin-type screw caps, which are common in industries like wine and spirits. This particular unit, built in 2010, processes at a speed of 2,500 bottles per hour (bph). Its cap distribution system utilizes a 'pick on the fly' mechanism, which is a method where the capping head picks up a cap while the machine is in continuous motion, ensuring efficient cap placement without pausing the bottling line. The machine's operational direction is clockwise, a critical detail for integrating it into an existing bottling line layout. It comes equipped with safety protection features, an essential consideration for operational compliance and personnel safety in any plant environment. This used borelli cappers unit is currently located in Europe and is available in 'As Is' condition, providing a viable option for those searching for second-hand cappers for sale, particularly a borelli alexa v15 2500 bph model. The single-head configuration indicates it's suitable for lines requiring consistent but not ultra-high-speed capping, aligning well with its stated 2,500 bph throughput. The 'pick on the fly' cap distribution minimizes line interruptions and contributes to its steady performance.

When inspecting this 2010 Borelli ALEXA V15, an experienced engineer would start by examining the single capping head. Specific wear points for Stelvin cappers include the crimping rollers and chuck assembly, which apply torque and form the cap. Look for any signs of flat spots, pitting, or excessive play in the roller bearings. Since it’s a 'pick on the fly' distribution system, pay close attention to the cap sorter and chute for wear, blockages, or damaged escapement components. The condition of the safety protections is paramount; verify that all interlocks are present and functional, and not bypassed, as stated 'Safety Protection: Yes'. For a 2010 vintage unit, check the electrical cabinet for signs of outdated PLC hardware or wiring degradation. Ask specifically for any spare parts relating to the crimping rollers, chuck seals, and cap handling mechanisms, as these are proprietary and critical wear items. A red flag would be excessive noise during operation or visible cap damage on trial runs, indicating worn capping tools. Also, scrutinize the bottle handling starwheels and guides for grooving or damage, as these affect bottle stability at 2,500 BPH. Ensure the 'clockwise' direction is genuinely configured both mechanically and electrically, and not merely a result of a recent, undocumented modification.

Integrating this single-head Borelli ALEXA V15 capper, operating at 2,500 BPH with a clockwise rotation, requires careful consideration of the upstream and downstream equipment. Given its speed, the preceding filler should ideally be a rotary filler capable of maintaining a consistent output of at least 2,500 BPH for optimal efficiency, or appropriately slowed down if higher capacity. Accumulation is crucial both before and after the capper: a small bottle accumulator or rotary table ahead of the capper can buffer minor fluctuations from the filler, preventing starts and stops. Downstream, a larger accumulation table or serpentine conveyor will provide buffer time for the labeler or other secondary packaging equipment, allowing the capper to run continuously even if a downstream machine briefly faults. Conveyor layout must be clockwise to match the machine's direction, ensuring seamless bottle transfer. For format changeovers, a buyer should immediately inquire about existing starwheels and guides for their specific bottle diameter and cap size. It’s also wise to check for any change parts related to the cap chute and the 'pick on the fly' mechanism, as these are critical for different cap types or sizes. Throughput balancing considerations include ensuring the labeler can match or slightly exceed 2,500 BPH to prevent bottlenecks, and that bottle handling infeed and outfeed on the capper are precisely aligned with the conveyor speed to avoid jams or tipping.