Bertolaso tappatore

Used Bertolaso Sigma 103 Cappers of 1990 is a robust, second-hand machine specifically designed for efficiently applying aluminum screw caps, operating at a reliable speed of 4,000 bottles per hour. This particular Bertolaso Sigma 103, available for sale, is configured with 3 capping heads, making it well-suited for medium-volume bottling operations requiring precise closure application. The machine supports a specific cap type: aluminum screw caps, engineered to handle a cap size of 31.5 × 18 h. Its intricate cap distribution system employs a 'pick-up on the fly' mechanism, ensuring caps are accurately placed onto bottles as they move through the system without interruption. This Bertolaso Sigma 103 cappers operates with a clockwise direction of rotation, a critical detail for integrating it into an existing bottling line layout. Furthermore, the unit is equipped with essential safety protection features, providing a secure operating environment for personnel. Located in Europe, this Bertolaso Sigma 103 4000 BPH unit is offered in 'As Is' condition, indicating its current operational state without further guarantees but reflecting its age and intended use as a used bertolaso cappers.

When inspecting this specific 1990 Bertolaso Sigma 103, an engineer's focus should immediately turn to wear points inherent in machines of this vintage and type. First, examine the 3 capping heads for play and wear in the spinning crimping rollers; excessive movement indicates worn bearings or pivot points, impacting cap seal integrity. The 'pick-up on the fly' cap distribution system requires scrutinizing the condition of the cap chutes and transfer arms for any deformation or burrs that could damage caps or cause jams. Given its age and the 4,000 BPH speed, thoroughly check the main drive gearbox for oil leaks, unusual noises, and excessive backlash. Also, inspect all cam tracks and followers, especially those controlling individual head movement, for pitting or flat spots, as these directly affect capping cycle consistency. Wiring insulation on a 1990 machine can be brittle; look for cracking or exposed wires. Confirm the functionality of the stated safety protection system; test interlocks on guards and emergency stops. Ask for a complete list of spare parts on hand, paying particular attention to replacement crimping rollers, spring sets, and starwheel segments, as these are critical wear items. For this exact machine, verify the precise '31.5 × 18 h' cap size; bringing samples of your intended cap and bottle for a fitment check is non-negotiable before finalizing a purchase.

Integrating this Bertolaso Sigma 103 capper, with its clockwise rotation and 4,000 BPH speed, demands careful consideration of upstream and downstream equipment to maintain flow and efficiency. Given its clockwise operation, a preceding filler should discharge bottles to its left, allowing for a smooth transition into the capper. A 90-degree curve or a straight lead-in conveyor would be standard here. For format changeover parts, a buyer should specifically inquire about starwheels, infeed screws, and capping head inserts for any other bottle or cap combinations they plan to run, beyond the current 31.5 × 18 h aluminum screw cap. At 4,000 BPH, accumulation tables directly before and after the capper are crucial. A minimum of 3-5 minutes of accumulation both ahead of the infeed screw and after the discharge is recommended to buffer against minor upstream or downstream stoppages without halting the entire line. Throughput balancing means ensuring the filler can consistently supply 4,000 BPH, and the labeler and packer downstream can handle this rate without creating back pressure or starvation issues for the capper. For this 3-head machine, an intermittent feed system might require careful synchronization with the filler's discharge to prevent bottle jams at the infeed screw. The 'pick-up on the fly' distribution system implies minimal disruption in the bottle path, which simplifies conveyor design around the turret.